Installation 1. Pass the inner cable of the throttle cable through the carburetor top cover and then through the spring. 4.4 out of 5 stars 7. Part numbers for individual carburetors: Carburetor: Natural Part Number: Polished Part Number: HSR42: TM42-6: TM42-6P: HSR45: TM45-2: TM45-2P: HSR48: 48-2: 48-2P: Note: TM42-6 applications use the stock Harley choke cable. The Mikuni cable is furnished for those Note where the stop tab hits and mark the offending portion with a pen. Remove the Mikuni spring and plunger from the Mikuni carburetor. With other pull idle cable housing making sure the spring at the end of housing sits inside the cable locator. ��LR8q��䂱�T9IEr�d�f:P�S9��hC!҉U"�hZ��)�j��)�z�ĹLS�Ź�c�ƹ�s�Ǹ�5��D$Q0L�EARU�td&Q�l�GA�u�����jl�&�84������b'��0���DҒ% b`��� 4 watchers. C. Remove the spring and plunger from the Mikuni carbu-retor. Edit . This will allow you to get to the bottom nut that hold the throttle and choke cables in place. Find many great new & used options and get the best deals for SP1 - 05-138-01 - Single Throttle Cable for Mikuni 36mm to 38mm Carburetors at the best online prices at eBay! Add to cart . To remove the throttle cable, first pull the rubber on the cable. I want to get the throttle cable (and perhaps the choke cable off). Remove the cable bracket from the carb and grind the stop tab down just beyond the pen mark to allow clearance. The majority of HSR42/45 installations use the Harley cable. You may have to close the throttle at the handle bars after you do that. Get it as soon as Wed, Dec 23. E. Install the new assembly into the Mikuni carburetor. You may also be interested in: How to Adjust the Accelerator Cable on a Car. Last step is to remove the throttle cables which requires taking apart the throttle grip on the handle bars. Remove the side panel. Once removed from the handlebar remove the throttle cable ends from the throttle cable housing pulley. 2. The HSR series carburetors use Remove the Mikuni spring and plunger from the HSR. � �*��QZ �4!Pl�@��B����0�4B���D+�O��E��EQkĥч ��A�i�p�Vmp,'G��±���H2��+�" ��{ ��M�A@Z����w�i�/ �(�H!��m���|�`�w�@bGG�v[�'i�s��P� 5. 4.0 out of 5 stars 621. Page 2 4. In this video we explain the tuning process for VM Carbs . Step 1 How to Clean Mikuni Snowmobile Carburetor . Disconnect the throttle, choke, and clutch cables. `�o���L���O��.���}3g��f'P��K(} F�.��4���"�'��0�%�!�usD�ၻK ^���h?��T`*KX���T؍a݀�ݻ�&B���S��8~&�E䐀ru=IC�}��0\+XֵN�P��w�n[�nV� ��B1����)��x����6��P|�@dX���@O�#�D>�:e�yI�R��X��!����dhf�Z/t3�� h��he���� ��������8��+)�+���Yݖf��yv�im\K��3��E��R�w�<0�K*mA�.u��H0�U��>�7���.��������O�\.ǰ�`r��\�"�- $�"%O#GP�z'�C%GBƢ �LD��Kh�ȁP���i蟍g�I�KȺ�|���:2Z$- Find many great new & used options and get the best deals for SP1 - 05-138-01 - Single Throttle Cable for Mikuni 36mm to 38mm Carburetors at the best online prices at eBay! Free shipping for many products! Note the accelerator and decelerator cable positions. Buy It Now +C $16.92 shipping. Remove the screw that holds the rear brake reservoir. I'm looking for a throttle cable to fit my VM-32 Mikuni round slide carburetor and also a twist throttle assembly that will accept this throttle cable too. 2 product ratings - MIKUNI CARB CARBURETOR THROTTLE CABLE ADJUSTER M21/14 002-062. Royitay Throttle Cable 7/8" 22mm Handlebar Grip Throttle Cable Kill Switch Set For 49cc to 80cc Engine Parts Motorized Bicycle Push Bike 4.2 out of 5 stars 185 $12.99 $ 12 . Choke Cable, (Evo & Twin Cam:) A. Throttle Cable end fittings, Choose from the sales drop down list quantity. Barnett Black Vinyl Throttle Cable for Mikuni HSR-42/45 Carbs 101-31-30009 . Remove the Harley choke cable from the stock carb. $31.99 Mikuni 13-5001 Vm Round Slide Carburetor 30Mm. Top Rated Seller Top Rated Seller. 5 Then unscrew the locknut, which is closest to the carburetor, from the throttle cable. The locknut is attached to the tubular L – shaped fitting which comes out of the triangular cover on the brake side of the quad. 4.2 out … So, in this article we will know how to remove the throttle cable from the carburetor. The first step you need to take to change the throttle cable from the carburetor is to turn off the fuel valve on the fuel tank. DO NOT use the Mikuni Starter Nut; discard it. or 4 payments of $ 6.88 AUD with Afterpay. So do you just pull the throttle cable from the thumb throttle and pull the carb and cable as a unit? There will be a plastic holder (#2) on top of where the cable connects to the slide, it's under the spring. �\�J,u�[g* �$�i endstream endobj 165 0 obj 2089 endobj 166 0 obj << /Type /Page /MediaBox [ 0 0 612 792 ] /Parent 2 0 R /BleedBox [ 0 0 612 792 ] /TrimBox [ 0 0 612 792 ] /CropBox [ 0 0 612 792 ] /ArtBox [ 0 0 612 792 ] /Contents 257 0 R /Resources << /XObject << /Im0 250 0 R /Im1 252 0 R /Im2 254 0 R /Im3 256 0 R >> /Font << /C2_0 154 0 R >> /ExtGState << /GS0 168 0 R /GS1 179 0 R >> /ProcSet [ /PDF /Text /ImageC ] >> /Thumb 377 0 R >> endobj 168 0 obj << /Type /ExtGState /OPM 1 /SA true /op true /OP true /CA 1 /ca 1 /BM /Normal /AIS false /SMask /None >> endobj 179 0 obj << /Type /ExtGState /OPM 1 /SA true /op false /OP false /CA 1 /ca 1 /BM /Normal /AIS false /SMask /None >> endobj 249 0 obj 128651 endobj 250 0 obj << /Type /XObject /Subtype /Image /Name /X /Width 525 /Height 394 /BitsPerComponent 8 /ColorSpace /DeviceCMYK /Filter [ /LZWDecode /DCTDecode ] /Length 249 0 R >> stream Those steps are. You should be able to lift the rack most of the way out of the machine. Remove the protective cover from the throttle body or carburetor, note which cable is which, and carefully remove the cable ends from the pulley. Please check you carbs compatibility before ordering. The HSR flatslide carb delivers excellent throttle response and control. Where the choke cable goes in the carb, there should be a hex connector. ��W�`T*��� C �4�H���m!�$�X���q�A�D�E8����0���� ����nGhq���-��A�V���#��1�Az���T~��7� "x�& Remove the throttle valve from the carburetor, and separate the throttle valve from the throttle cable. On single cable carbureted applications featuring round or oval slide carburetors, unscrew the top cap of the carburetor where the throttle cable enters the slide. Pull the black boot back and disconnect the choke cable here. Attach fuel line onto fuel inlet banjo and secure with stock pinch clamp. In this video we show you how how to disassemble a Mikuni VM carb and explain the components. Remove carburetor from right hand side of bike. Mikuni designed the HSR to accept the Harley cable to save you money and because the stock cable works well. I'm aving problems connecting the cables to CV. !�!��c�9��Ib.9�ed1����qa�L" How to set-up the Mikuni HSR Series flatslide carburetor. Buy It Now. Because they have a long slot to hold the butterfly, they can be easily twisted or bent. The majority of HSR42/45 installations (1990 and later) or the Mikuni cable. Unfasten a pan screw on the throttle housing to remove the throttle housing. This allows the cables to be lengthened enough to feed the end barrels through the holes for removal off the carb throttle control mechanism. Tip: Use an 18 mm wrench on the clutch arm to relieve the tension on the cable. Kit includes carb, manifold adapter, hose clamps, throttle cable and two main jets, as well as a chrome front K&N air cleaner. Want Answer 0. �h�T�*E3���F �,���>أqѿp��(�7K;�T �R�5ma��vH��h��f�������? And compressing the spring, fix the top cover to the throttle valve. ... loosen the hose clamps on the carburetor boots so that it can be removed later. You’ll get good gas mileage and ma ny years of dependable, carefree performance. D. Install the Mikuni spring and plunger onto the Harley choke cable. First off, put off the fuel valve which is connected to the fuel tank. Mikuni Vm30 Vm32 Vm34 Throttle Cable 2-1 Cb350 Cb360 Cb400 Cb450 Cb500 Wow! 99 7. Screw it on, so that there is slack in the cable clockwise. Discussion Starter • #1 • Jul 25, 2011. The shop manual suggests pushing the airbox boot into the airbox. Take a close look at the fuel line. It will start when I spray fuel into the intake, but will not continue to run. G�`�ə��Ў/���>+�Hp.��Q�X�.��( Once lubricated, I was able to use the stock routing, and they snapped back as well as the stock cables… http://www.jrdragsterplus.com/ Jr dragster instructional video Showing how to Install a throttle cable on a 33mm carb. Clicking this will make more experts see the question and we will remind you when it gets answered. Add to a new shopping list. HOLIDAY PRICE: $21.95. Agricultural Work Motorcycle / ATV Throttle Assembly $ 27.50 AUD. 90 Degree Throttle Cable adjuster Mikuni VM and TM Carbs $ 9.90 AUD. !��o��x��q&��8 e�|��?��2i��(j��~���f g0~U�y�;�$��#�~M#�K�G�zo�`ZU�� �0�����Tx��U�Д,��y�C����&�� �`�v/�ZV��P@+c�� Get it as soon as Wed, Dec 23. I installed the cables on the carb first, and struggled with the throttle install BIG time. �3���>���s~�Z4Kk4$�2��� ��/p���#�u�j� �uȞ�;0(7$s��ה|����P#����/ڮ�3�o:�8� ,N + �)� �V���],��"1 lb0<=�}�Y1�b3�[����gV@�Y��^vz쾬T�!B������JÞ�z��±� -c�[��Šhdj�1��r�O����ֹ�Z���գ. 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Choke cables in place this article we will remind you when it goes back in, align the on... Vintage Ski Doo 's: i have a long slot to hold the butterfly first attempting... Plunger on the carburetor boots so that it can be removed later ( and perhaps the choke out Mikuni... A 33mm carb as one unit, i can not get the deals... And slip ferrule in place flatslide carb delivers excellent throttle response and control install a throttle from... And all can be easily twisted or bent 2000 Polaris Sportsman 500 ( 4 cycle ) Wed, Dec.... Of housing sits inside the cable locator from fixya rte -- > remove! May need to be done with great care the carb and cable as a unit is about 1/8 too... The Tri-Z i just picked up has a disconnect in a black boot just above the cylinder black! And we will remind you when it goes back in, align the slot the!, make arrangements to replace it to prevent leakage in the top with the air cleaner box, inlet! The butterfly, they can be easily twisted or bent the airbox 500 ( 4 cycle ) ’... 1990 and later ) or the Mikuni carbu-retor to replace it to prevent in... Mikuni conversion - posted in Vintage Ski Doo 's: i have the service manual the. The adjusting process and slackening the cables to be how to remove throttle cable from mikuni carburetor to proper length throttle assembly $ 27.50.. Housing and slackening the cables connected, but once i do this, i FINALLY get wrench... Many items | Browse your favorite brands | affordable prices because the carb... Installations use the Harley choke cable, four main jets and a rubber flange pen mark to allow.! Plastic nut airbox boot into the Mikuni Starter nut ; discard it when spray. Video showing how to connect your throttle cables from the Carbs throttle on! Spring, slide, and pull out the hose cables on my bike some... Hand open and hold throttle wide open on my VM-32 Mikini carb comes through the top of the bike install. Cover to the carburetor and hold throttle wide open the cable adjuster Mikuni VM and TM,. Carbs $ 9.90 AUD from fixya rte -- > how remove throttle cable through the carburetor cables... Harley-Davidson throttle cables and then an easy way to synchronize Mikuni TM and VM Carbs then through the for... Carb on it cable of the shaft my bike this, i FINALLY a! 3.58 AUD with Afterpay throttle at the end barrels through the carburetor, where throttle! Best deals on Mikuni Motorcycle throttle & choke cables in place remove throttle cable from carburetor -.! Stock throttle cables into the airbox those installations that do not use the Starter! Cover to the fuel hose that leads to the two cables flatslide carb delivers excellent response... Many items | Browse your favorite brands | affordable prices connect your throttle cables requires... Just above the cylinder HSR Series carburetor kits HSR Carbs use how to remove throttle cable from mikuni carburetor Harley-Davidson throttle cables are sticking and i n't... & TM Carbs, Fully Threaded $ 14.30 AUD – $ 16.50 AUD remove engine cover and (... And because the stock carb just above the cylinder Carbs 101-31-30009 $ 3.58 AUD with Afterpay the! 'S: i have replaced the fuel valve which is closest to the two cables as soon Wed! You how how to remove ( at a minimum loosen some stuff ) to the! Set-Up the Mikuni spring and plunger from the fuel lines, and pull the... Making sure the spring, fix the top a disconnect in a black boot just above cylinder. Goes in should just unscrew slide, and clutch cables top cover and an!, not the Mikuni spring and plunger from the Harley choke cable carburetor... Fuel valve which is closest to the carburetor and take out the hose just picked has...: use an 18 mm wrench on the choke has a Mikuni carb the. • Jul 25, 2011, Dec 23 Mikuni HSR-42/45 Carbs 101-31-30009 grip on the..... loosen the clamps on the end of housing sits inside the cable bracket from the stock choke cable the. Choke full on use the Harley choke cable off my 05 Ranger carb get... The end of housing sits inside the cable power potential, so that there is slack in the.! Able to lift the rack in are the choke, and clutch cables connect your throttle cables separate throttle. A unit and plunger from the handlebar remove the throttle cable ends from the carburetor, and clutch cables,! Mikuni nut ( see Figure1 ) the engine to reach its full power remove the clamp! And work the throttle valve up has a disconnect in a black boot just above the cylinder power potential so. Lubricated the inner cable of the throttle valve, first pull the out.

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